- Model NO.: XGN15-12
- Shell Material: Steel Plate
- Altitude: ≤1.000m
- Shoch Resistance: ≤8magnitude
- Form: All- packaged Type
- Size: 1 Uint
- Shell Protection Grade: IP30
- Trademark: KEYUAN
- Origin: Guangdong, China
- Certification: CCC, ISO9001:2000
- Structure: Cabinet, Protection
- Environment Temperature: +45~ -35
- Type: Power
- Operation Voltage: High Voltage
- Application Range: Power Plants
- Brand: Keyuan
- Specification: IEC298, 265, 129, GB3804, 3906, etc.
- HS Code: 85372090
The XGN15-12 series AC metal ring main switchgear is a compact and inflatable metal closed switchgear applicable to the power distribution automation, which takes the SF6 switch as its main switch and uses the air insulation. It has characteristics of simple structure, flexible operation, reliable interlocking and easy installation etc. it can provide the satisfactory technical plans and sensor technology according to various user requirements. In addition, the user of the latest protective relay, advanced technical performance as well as portable and flexible assembly plan can completely meet the changing demands of the market.
The XGN15-12 series AC metal ring main switchgear is a compact and inflatable metal closed switchgear applicable to the power distribution automation, which takes the SF6 switch as its main switch and uses the air insulation. It has characteristics of simple structure, flexible operation, reliable interlocking and easy installation etc. it can provide the satisfactory technical plans and sensor technology according to various user requirements. In addition, the user of the latest protective relay, advanced technical performance as well as portable and flexible assembly plan can completely meet the changing demands of the market.The FLN36-12D and FLN48-12D manufactured by our Company or SFG SF6 load switch manufactured by ABB and Schneider SC6 load switch are used for the main switch of the XGN15-12 series AC metal ring main switchgear; the BP series vacuum breaker with a permanent magnetic mechanism manufactured with the international highest technical level in Ukraine or VD4 type breaker manufactured by ABB can be equipped according to the user requirements. The operating modes of the main switch in the ring main unit include the manual and electrical operations. With matching FTU and RTU, it can meet the "four remote" requirements.
Normal Use Conditions
lEnvironment temperature: +45ºC~-35ºC, with the maximum temperature difference of ≤25ºC.
lThe daily average value of the relative humidity is not higher than 95%, while the monthly average value of the relative humidity is not higher than 90%;
lShock resistance: The seismic intensity is not greater than 8-magnitude.
lPlaces without violent vibration and impacts and those with fire, chemical corrosion and explosive hazards.
Notes: Please negotiate with us in case of out of the above-mentioned environmental conditions for normal use.
The XGN15-12 series AC metal ring main switchgear is applicable to the electric power system with the AC frequency of 50Hz and voltage of 12KV and it is widely applied to the industrial and civilian cable ring main unit as well as power supply terminal.
It is especially applied to the following places such as power distribution of the urban residential courtyard, small secondary substation, switch station, case type substation, factory, shopping mall, airport, subway, wind power generation, hospital, gym, railway and tunnel etc.
Structure of Ring Main Unit of XGN15-12 II and III Types
The AC metal main unit of XGN15-12 II and III types is composed of the following four parts:
The whole switch cabinet of XGN15-12 II and III types can be divided into the upper and lower units. Its upper unit includes the bus room, load switch, operating mechanism room and low pressure room, which composes of a whole unit with the cable room of the upper unit or separated. It can be safely and easily installed on the equipment in the upper unit for maintenance and transformation. The whole upper unit can be replaced when necessary.
A Bus Room
The bus room is set on the upper part of the cabinet. The main buses are connected in the bus room and go through the whole row of switch cabinets.
B Switch Room
An FLN36-12D SF6 load switch is installed in the switch cabinet and its external hub is casted by the epoxy resin. The SF6 gas is inflated as an insulating medium. The SF6 gas densimeter or gas density apparatus with alarm contact may be set in the switch room according to the customer requirements.
C Operating Mechanism, Interlocking Mechanism and Low Pressure Control Room
The mechanism with interlocking has the control role at the same time. The spring operating mechanism with a position indicator and mechanical interlocking device are installed in the mechanism room. The auxiliary contact, trip coil, emergency trip mechanism, capacitive charged display, key lock and electrically operated device can be also installed. The low pressure room is used to set the control loop, metering device and protective relay. Two same low pressure rooms are set in the cabinet with the width of 750mm, so that more accessories can be installed.
D Cable Room
The cable room is mainly used for cable connection. The single-core or three-core cable can be connected by using the simplest non-shielded cable head. At the same time, the abundant space can also accommodate the components such as arrester, current transformer and lower grounding switch etc. Being designed according to the standard, the cabinet door has the view window and safety interlocking device. The sealplate and cable clamp are equipped for the baseplate of the cable room. The baseplate of the cable room and front frame of the door can be disassembled for easy cable installation.
Basic Components of XGN15-12 Type Ring Main Unit
The FLN36-12D switchgear is independently researched, developed and manufactured by introducing the overseas technology and according to the domestic electric power system. Its main components are domestically-made high quality products.
The switchgear is a rotary dynamic contact with double breaks and three positions (two positions can be assembled according to the customer requirements) and it takes the SF6 gas as the arc extinction medium. The dynamic contact is placed in the external hub made of the die-cast epoxy resin with a reinforced structure. Each switch is permanently sealed after the SF6 gas with the relative pressure of 0.4bars is inflated and the helium detector can be used to detect whether there is gas leakage. The typical installation method in the epoxy cabinet is horizontal installation by placing a steel clapboard between the cable room and bus room. Such installation method will make the bus and cable contact joint to be isolated to comply with the strictest safety requirements for the operation maintenance.
There is weak point at the rear of the external hub. If the internal current has arc when the load switch is disconnected or connected, it will be disconnected, then the arc discharge valve on the cabinet will be disconnected and lead the over-current air to outside the cabinet.
Operating Mechanism of Single-spring with Double Functions: K Type Mechanism
Disconnection and connection functions: the disconnection and connection operations can be independently carried out by using the operating arm or motor.
Operating Mechanism of Double-spring with Double Functions: A Type Mechanism
Disconnection and connection functions: the disconnection and connection operations can be carried out by using the operating arm or motor. The energy for operation is provided by the compression spring. The contact is connected after this spring is released. The disconnection and connection operations are independently carried out by using the button (O) or release unit or dynamic release device.
Functions of the grounding switch: the disconnection and connection functions are independently carried out by using the operating arm. The energy for operation is provided by the compression spring. The contact can be connected or disconnected after this spring is released.
Electrical operation: AC: 220V 110V
DC: 220V 110V 48V 24V
The auxiliary switch 5 is often disconnected, while auxiliary switch 1 is often connected.
Shunt release coil (for A type mechanism)
AC: 220V 110V
DC: 220V 110V 48V 24V
Auxiliary indication switch of the fuse fusing
Communication interface of RTU and FTU
Basic Components of Ring Main Unit of the XGN15-12 III Type
SFG Type Load Switch
The SFG type load switch has the following three states: connection, disconnection and grounding.
The load switch uses SF6 as arc extinction and insulating medium and the window made of the secondary thermal plastic material is installed on the external hub of the switch for observation. Each load switch is permanently sealed and maintenance free (30 years). The relative pressure of the SF6 gas in the load switch is 0.4bar. The SFG load switch includes a capacitive voltage divider indicating the voltage. The mechanical service life of the load switch is 5,000 times of connection and disconnection as well as 1,000 times of grounding and dis-grounding.
The switch and operating mechanism are placed in the dismountable upper unit.
lUES-K3 operating mechanism is equipped for SFG
lUES-A3 operating mechanism is equipped for SFG
lElectrical operation: AC: 220V and 110V
DC: 220V, 110V, 48V and 24V
2 often disconnected- 2 often connected at the connection position
2 often disconnected- 2 often connected at the disconnection position
2 often disconnected- 2 often connected at the grounding position
lUES-A3 operating mechanism is equipped for the shunt release coil.
lUES-A3 operating mechanism is equipped for the mechanical trip button.
lAuxiliary switch of fuse fusing
Single-spring Operating Mechanism of the UES-K3/2 Type
The single-spring operating mechanism of the UES-K3/2 type matches the SFG load switch to control the disconnection, connection and grounding of the load switch. During the operation, the whole set of IVF J220001 R2 central interlocking device must be installed in front of UES-K3/2.
The single-spring operating mechanism of the UES-K3/2 type connects and disconnects the load switch by using the energy stored in the flat spring. The full-operating angle is about 180° (90°+90°). Connect or disconnect the load switch clockwise and connect or disconnect the grounding switch anticlockwise.
Under the normal conditions, it is unnecessary to maintain the whole use period of the operating mechanism. Its mechanical service life is 5,000 times of connection and disconnection as well as 1,000 times of grounding and dis-grounding.
The UEMC40K8C/1 electrical device may be equipped for the UES-k3/2 type single-spring operating mechanism. The disconnection time of the load switch is about 40ms.
Central interlocking device
A new central interlocking device is used in the switch cabinet, which can avoid misoperation and applicable to several interlocking methods. The padlock or key lock may be installed for this device.
Position display and operation indication
The labels with different colors may be used for the position indication.
Manual operating handle
The 1VF J220002 R2 manual operating handle is used to avoid the operation with error rate.
UES-A3/2 Double-spring Operating Device
UES-A3/2 is used together with the SFG load switch and SDF switch cabinet.
The same operating mechanism is used to control the disconnection, connection and grounding of the load switch. UESA3/2 is also used to operate the EF grounding switch. When the operation is carried out, the whole set of 1VF J220001 Ra central interlocking device must be installed in front of the UESA3 and 2.
UES-A3/2 uses the energy stored in two flat springs. The spring K is used to connect and disconnect the load switch when the normal operation is carried out, while the spring A is used to quickly disconnect the load switch. The spring A will store the energy and be locked during the normal operation process and it will be released only when the signals from the fuse, related trip coil or manual button. In other cases, the use of UES-A3/2 is the same with that of the UES-K3/2. After the trip, the operating shaft must return to the disconnection position.
The fully-manual operation angle is about 180° (90°+90°). Connect or disconnect the load switch clockwise and connect or disconnect the grounding switch anticlockwise.
Under the normal conditions, it is unnecessary to maintain the whole use period of the operating mechanism.
Structure and Basic Components of the Ring Main Unit with Fuse
XGN15-12 equipped with a vacuum breaker Structure of SF6 breaker cabinet
The ring main unit with the breaker is mainly used as the incoming line cabinet of the main power supply and backup power supply as well as the middle section cabinet of the power supply system with double power supplies.
The breaker may be equipped for the XGN15-12 II or XGN15-12 III ring main unit as a main switch, but their boundary dimensions are slightly different.
lEquipped breaker: VD4/S vacuum breaker with original packaging manufactured by ABB
Or VD4/M breaker
HD4/S SF6 breaker with original packaging manufactured by ABB
German ISM permanently magnetic vacuum breaker
lThey are meter room, bus bar room, load (disconnecting) switch room, breaker room and cable room from top to bottom.
lCT, PT, arrester, grounding switch, SPAJ140C or CKR series over-current and short-circuit fault relay protection device may be equipped according to the user requirements.
lIt has the reliable interlocking functions of "five preventions".
Structure of Indoor High Voltage Vacuum Breaker Cabinet of ABB-VD4
The ABB-VD4 vacuum breaker is applicable to the indoor switch system taking the air as insulating medium, meeting the requirements of various operations of the grid in the normal or accident state, including short-circuit current connection and disconnection as well as automatic re-connection and having high operation reliability and long service life.
The installation method of the ABB-VD4 vacuum breaker in the switch cabinet may be stationary method or drawout method installed on the handcart chassis or the ABB-VD4 vacuum breaker can be used by being installed on the frame.
The breaker has the cylindrical appearance and vertically installed at the rear of the external hub of the support type breaker operating mechanism. It has the assembly type and the conductive part is set in the pole rod casing which is made of the insulating material, preventing the vacuum arc extinction room being from the external effects and mechanical damage.
The energy storage spring of the operating mechanism is a flat spiral spring. One operating mechanism can be used to operate the three-phase pole rod. To extend the flat spiral spring will store sufficient energy for the breaker action. The operating mechanism of the flat spiral spring includes the flat spiral spring with an external cover, energy storage system, gear, operating mechanism and connecting rod from the force transmission to all pole rods. The auxiliary parts such as energy storage motor, release, auxiliary switch, control equipment and meter etc. in front of the external hub of the breaker. The flat spiral spring has the manual energy storage and electrical energy storage.
The operating mechanism is applicable to the automatic re-connection. What's more, because the time of the electrical energy storage is very short, several automatic re-connection can be carried out at the same time.
The arc extinction room and operating mechanism of VS1 breaker uses the front-rear configuration method. The front and rear parts are connected into a whole set through the transmission mechanism to ensure the overall matching performance of the breaker.
The medium-sealed ceramic vacuum arc extinction room is used. The copper- chromium contact material and longitudinal magnetic field contact structure is the most advanced arc extinction method which is recognized all over the world now.
The vacuum arc extinction room is installed the insulating cylinder made with PAG new process, not only reducing the overall dimension of the breaker, but also preventing the damage and surface pollution to the arc extinction room resulted from the foreign matters.
Based on the advantages of the overseas products of the same kind, the internal skirt and reinforced rebar are added for the insulating cylinder to enhance the insulation level and dynamic and stable current resistance capacity.
The spring energy storage method is used for the operating mechanism, which has the electrical and manual energy storage functions. When the breaker operates, the energy of the energy storage spring is delivered to the connecting rod mechanism through the output cam and then delivered to the dynamic contact through the connecting rod mechanism.
The advanced and reasonable buffer device, no bounce of disconnection, disconnection weakened; impulse and vibration.
The front and rear assembly structure is designed for the breaker, which can be used as a firmly installed unit or handcart unit with a specific feed mechanism.
Other Cabinet Types
The metering cabinet is used for measuring the voltage, current and power and the lead locks are installed for the front upper door and lower door for lead sealing of the power supply department.
Cable Hoisting Cabinet
The hoisting cabinet is used for the connection of the cable and bus. There are cable clamps at the cabinet bottom for cable fixation. The arrester and charged indicator can be equipped according to the user requirements. The current transformer can be installed in the cabinet with the width of 500mm.
Double-power Supply Incoming Cabinet
This equipment consists of two electrical load switch cabinets and whole set of backup automatic switching device. In order to achieve the automatic switching function of the system, except for the traditional PT collection voltage in terms of the voltage judgment, the charged display check mode is also introduced for this system. The equipment may have the following operating modes according to the actual situation:
lOne main and backup incoming lines
lTwo incoming lines mutually act as backup.
Transportation and Storage
lAfter it is ensured that the ring main unit is fixed on the baseplate, the forklift handling can be employed, while when it is not fixed on the baseplate, the hoisting transportation or overall handling should be employed for the ring main unit. However, no vertical transportation or turnover is allowed in any time to avoid damage of the components in the cabinet.
lThe ring main unit (even with the external packaging) should be not stored outside of the door. The ring main unit which should be stored for a long time should be stored in the dry and ventilated indoor warehouse. The period of validity of the external packaging of the ring main unit should be no longer than 1 year.
lThe ring main unit is maintenance free within three years in normal cases.
lIt is unnecessary to maintain the single-spring and double-spring operating mechanisms of the load switch and no lubricating is required.
lThe verification should be carried out for the relay protection device before it is put into operation.
lThe maintenance period of the ring main unit is generally once each year.
The specific maintenance measures are carried out according to the following requirements:
(1)Fasten all electric connecting pieces (main bus, switch, cable and metering meter) according to the requirements of the installation instructions.
(2)Clean all parts (main switch, auxiliary switch, release and cable etc.) with a cleaner and carry out an appearance inspection.
(3)Carry out a connection/ disconnection operation for all switches, including the grounding switch.
(4)Connect the auxiliary control power supply (not give the remote control signal) and carry out an electric sequence operation.
(5)Clean the bus room and cable room.
The following documents and accessory are handed over along with the ring main unit:
lProduct quality certificate
lProduct installation and user manual
lEngineering design materials of the product
lAccessory of the ring main unit: an operating handle of the load switch is equipped for each installation combination.
The user should provide the following materials when ordering:
lMain loop wiring plan and special technical requirements
lInstallation floor plan of the ring main unit
lModel and specification of the components in the ring main unit and schematic diagrams of the auxiliary loop and control loop (if necessary)
lOther written materials specifically required.
Guangdong Keyuan Electric Co., LTD is a professional electrical manufacturer engaged in power transformer up to 35kv and other electrical equipment. For instance, amorphous alloy power transformer, dry-type transformer, oil-immersed transformer, with type, combined transformer substation, high and low voltage complete switchgear, rectifier transformer, electric furnace transformer, mining and other special purpose transformer. After nearly 10 years of development, Keyuan Electric has now become one of the major suppliers of Chinese state grid and southern power grid.
Keyuan electric is located in Nanhai district, Foshan city of Pearl River delta. As the forefront of reform and opening up, Foshan provides us convenient traffic conditions. Our Industrial park covers an area of 40000 square meters, and the annual design production capacity is almost 300 million dollars. The modern garden-like factory has several functions, for example production, technology development, staff living, learning and entertainment. Hereinto, production plant owns 2 spacious and bright body building, 11 workshops, and more than 260 sets of advanced production and testing instruments, which guarantee the high quality of our production; Perfect function design of the complex and the r&d center adopt ERP management system which provide an advanced platform for e-commerce, operations management, and the product innovation; At the same time, our quiet and graceful staff living area provides employees with a comfortable living environment which owns dine, entertainment, information, learning, and other functions
Currently, Keyuan electric has more than 30 senior engineering and technical talents, including 5 senior engineers. The strong technical force provide us with effective guarantee about product research and development. The company has got the certification of ISO9001:2008 quality management system, ISO14001 environmental management system and OHSAS18001 occupational health and safety management system. The amorphous alloy power transformer, dry type transformer, amorphous alloy class H dry type transformer, oil-immersed transformer, pre-installed type transformer, combined transformer, high and low voltage complete switchgear of our own successively won the "Guangdong famous brand", "Guangdong famous quality products", "China AAA + grade credit enterprise", "qualified supplier" and "excellent supplier" of the state grid and southern grid power electric equipment, "eagle enterprises " which was known as providing special support and training up to become listed companies. In 2009, Keyuan Electric was named as national hi-tech enterprise
Keyuan Electric always adheres to keep synchronized between management innovation and technology innovation, import modern management mode. At the same time of continuously expanding the sales network to the nationwide, our company is constantly trying to improve the internal management quality, optimize the management system.
"Science and technology, energy saving, green, safe, efficient" is always the core principle of our keyuan employees. We will always stick to it and become our customers' loyal service provider and guider of the electric industry.
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Guangdong Keyuan Electric Co., Ltd.